本试验旨在研究混菌固态发酵对菜籽饼营养价值及抗营养因子含量的影响。采用枯草芽孢杆菌、黑曲霉、白地霉3个菌种对菜籽饼进行固态发酵,优化了发酵条件,并结合中试发酵考察发酵后对菜籽饼营养价值和抗营养因子含量的变化。结果表明:1)混菌固态发酵菜籽饼最佳的发酵条件为,3种菌同时添加,接种比例为黑曲霉︰白地霉︰枯草芽孢杆菌=1∶ 1∶ 3,接种量为16%,料水比=1∶ 1,发酵4 d;2)随着发酵时间的延长,小肽、游离氨基酸含量呈线性增加,硫苷等抗营养因子含量呈线性减少;3)中试发酵中菜籽饼发酵后形态结构改变,蛋白质分子质量变小,其中小肽含量提高了385.19%,游离氨基酸含量提高了300.00%,硫苷含量降幅达到93.53%, 唑烷硫酮全部被降解。总之,通过混菌固态发酵能够有效消除硫苷等抗营养因子,改善菜籽饼蛋白质品质,发酵条件简单易行。
The aim of this study was to investigate the effects of mixed microbial solid-state fermentation on nutrient values and antinutritional factor contents of rapeseed cake. The microbial strains including Geotrichum candidum, Aspergillus niger and Bacillus subtilis were used for solid-state fermentation of rapeseed cake, and the fermentation conditions were optimized. Changes of nutrient values and antinutritional factor contents were determined by pilot fermentation. The results showed as follows: 1) the optimal fermentation conditions were 1∶ 1∶ 3 of Aspergillus niger∶ Geotrichum candidum∶ Bacillus subtilis, 16% of inoculated amount, 1∶ 1 of material to water ratio, and fermented for 4 days; 2) as fermentation time increased, small peptide and free amino acid contents increased linearly, antinutritional factor contents, such as glucosinolate content, decreased linearly; 3) after pilot fermentation, the morphological structure was changed, molecular weight of proteins was smaller, small peptide content increased by 385.19%, and free amino acid content increased by 300.00%, but glucosinolate content decreased by 93.53%, and isothiocyanate disappeared. It is concluded that mixed microbial solid-state fermentation of rapeseed cake can eliminate major antinutritional factors effectively and improve its protein quality, and the method is easy to carry out.
[1] KHATTAB R,GOLDBERG E,LIN L,et al.Quantitative analysis and free-radical-scavenging activity of chlorophyll,phytic acid,and condensed tannins in canola[J].Food Chemistry,2010,122(4):1266-1272.
[2] AIDER M,BARBANA C.Canola proteins:composition,extraction,functional properties,bioactivity,applications as a food ingredient and allergenicity-a practical and critical review[J].Trends in Food Science & Technology,2011,22(1):21-39.
[3] COUTO S R,SANROMN M A.Application of solid-state fermentation to food industry-a review[J].Journal of Food Engineering,2006,76(3):291-302.
[4] ARO S.Improvement in the nutritive quality of cassava and its by-products through microbial fermentation[J].African Journal of Biotechnology,2010,7(25):4789-4797.
[5] RAMACHANDRAN S,ROOPESH K,NAMPOOTHIRI K M,et al.Mixed substrate fermentation for the production of phytase by Rhizopus spp. using oilcakes as substrates[J].Process Biochemistry,2005,40(5):1749-1754.
[6] MUKHERJEE A K,ADHIKARI H,RAI S K.Production of alkaline protease by a thermophilic Bacillus subtilis under solid-state fermentation (SSF) condition using Imperata cylindrica grass and potato peel as low-cost medium:characterization and application of enzyme in detergent formulation[J].Biochemical Engineering Journal,2008,39(2):353-361.
[7] GRAMINHA E,GONCALVES A,PIROTA R,et al.Enzyme production by solid-state fermentation:application to animal nutrition[J].Animal Feed Science and Technology,2008,144(1):1-22.
[8] SINGHANIA R R,PATEL A K,SOCCOL C R,et al.Recent advances in solid-state fermentation[J].Biochemical Engineering Journal,2009,44(1):13-18.
[9] MADEIRA J V,MACEDO J A,MACEDO G A.A new process for simultaneous production of tannase and phytase by Paecilomyces variotii in solid-state fermentation of orange pomace[J].Bioprocess and Biosystems Engineering,2012,35(3):477-482.
[10] MADEIRA J V,MACEDO J A,MACEDO G A.Detoxification of castor bean residues and the simultaneous production of tannase and phytase by solid-state fermentation using Paecilomyces variotii[J].Bioresource Technology,2011,102(15):7343-7348.
[11] ARAÙJO M A,CUNHA A M,MOTA M.Changes in morphology of starch-based prothestic thermoplastic material during enzymatic degradation[J].Journal of Biomaterials Science,2004,15(10):1263-1280.
[12] SCHÄGGER H.Tricine-SDS-PAGE[J].Nature Protocols,2006,1(1):16-22.
[13] JOO H S,CHANG C S.Production of an oxidant and SDS-stable alkaline protease from an alkaophilic Bacillus clausii Ⅰ-52 by submerged fermentation:feasibility as a laundry detergent additive[J].Enzyme and Microbial Technology,2006,38(1):176-183.
[14] 鞠兴荣,王雪峰,王立峰,等.混菌固态发酵菜籽粕制备菜籽肽的菌种筛选[J].食品与发酵工业,2011,37(9):104-108.
[15] 顾斌,马海乐,刘斌.菜籽粕混菌固态发酵制备多肽饲料的研究[J].中国粮油学报,2011,26(1):83-87.
[16] 周剑丽,胡建锋,陈秀勇,等.响应面法优化白地霉发酵麻疯树饼粕产蛋白质饲料工艺条件[J].中国饲料,2009(5):40-43,47.
[17] 张应莲,黄永光,邱树毅.酱香大曲中白地霉产蛋白酶固态发酵条件及其优化[J].中国酿造,2012,31(003):35-38.
[18] LEI H,WANG H,NING T,et al.Protein enrichment of potato starch residue by solid state fermentation with mixed strains[J].Journal of Animal and Veterinary Advances,2012,11(15):2700-2705.
[19] GAMARRA N N,VILLENA G K,GUTI RREZ-CORREA M.Cellulase production by Aspergillus niger in biofilm,solid-state,and submerged fermentations[J].Applied Microbiology and Biotechnology,2010,87(2):545-551.
[20] BRIJWANI K,OBEROI H S,VADLANI P V.Production of a cellulolytic enzyme system in mixed-culture solid-state fermentation of soybean hulls supplemented with wheat bran[J].Process Biochemistry,2010,45(1):120-128.
[21] KRISHNA C.Solid-state fermentation systems-an overview[J].Critical Reviews in Biotechnology,2005,25(1/2):1-30.
[22] 王刚.微生物发酵改善菜籽粕品质的初步研究.硕士学位论文.无锡:江南大学,2011,15-35.
[23] 辜旭辉,张永光,赵国明,等.混菌固态发酵法提高菜籽粕饲用价值的研究[J].安徽农业科学,2010(14):7398-7400.
[24] ADEBOWALE O,MALIKI K.Effect of fermentation period on the chemical composition and functional properties of Pigeon pea (Cajanus cajan) seed flour[J].International Food Research Journal,2011,18:1329-1333.
[25] 张智,朱宏亮,钮宏禹,等.响应面法优化枯草芽孢杆菌产蛋白酶的发酵条件[J].食品科学,2008,29(12):400-404.
[26] 姚刚,程建军,孙鹏,等.枯草芽孢杆菌发酵产碱性蛋白酶的研究[J].食品科学,2009,30(23):347-351.
[27] 冯培勇,赵彦宏,张丽.响应面法优化黑曲霉产纤维素酶发酵条件[J].食品科学,2009,30(23):335-339.
[28] GILANI G S,COCKELL K A,SEPEHR E.Effects of antinutritional factors on protein digestibility and amino acid availability in foods[J].Journal of AOAC International,2005,88(3):967-987.
[29] 李波,陈代文,毛湘冰,等.不同加工工艺对菜籽饼粕化学组成及猪养分消化率的影响[J].中国畜牧杂志,2012,48(5):50-54.
[30] 叶龙祥,牛兴亮.菜籽粕混菌发酵脱毒研究[J].粮食与食品工业,2010,17(4):41-44.
[31] 王晓凡,王海滨,熊光权,等.多菌种复合固态发酵对菜籽粕硫甙去除效果的研究[J].食品科技,2012(3):205-209.
[32] TRIPATHI M K,MISHRA A S.Glucosinolates in animal nutrition:a review[J].Animal Feed Science and Technology,2007,132(1/2):1-27.